Process Engineer
North Vernon, IN, USA
Job Number: 6878
We are seeking a Process Engineer to play a key role in planning and launching new manufacturing projects while driving continuous improvement initiatives across production processes, equipment, tooling, and plant layouts. The ideal candidate has experience in an OEM manufacturing environment, preferably within the automotive industry, and is knowledgeable in APQP, PFMEA, and lean manufacturing principles.
This is an excellent opportunity for an engineer who enjoys working in a fast-paced manufacturing environment, collaborating with cross-functional teams, and supporting new product launches from concept through production.
Responsibilities
- Lead the planning, development, and implementation of new manufacturing processes and production projects.
- Develop, maintain, and implement Process Flow Diagrams, Process FMEAs (PFMEA), and Control Plans in accordance with company quality standards.
- Participate in Advanced Product Quality Planning (APQP) activities and support program Gate Review processes.
- Coordinate tooling and equipment sourcing, specification, acceptance criteria, and production run-off approvals.
- Identify, implement, and validate mistake-proofing (Poka-Yoke) solutions to improve product quality and manufacturing efficiency.
- Create and maintain manufacturing setup instructions and process documentation.
- Monitor project schedules, timelines, and Gantt charts to ensure successful project execution.
- Support manufacturing builds and product launches at customer assembly plants as required.
- Work with customer engineering change processes, including Ford, General Motors, and Stellantis (Chrysler) requirements.
- Utilize AutoCAD to develop and modify manufacturing layouts, tooling concepts, and process documentation.
- Investigate and support the timely resolution of internal and external customer quality concerns.
- Collaborate with Manufacturing, Quality, Production, Purchasing, and Program Management teams to ensure successful product launches and continuous process improvements.
Qualifications
- Bachelor’s degree in Engineering or a related technical discipline preferred.
- 3–5 years of Process Engineering experience in an OEM manufacturing environment.
- Automotive manufacturing experience strongly preferred.
- Experience with APQP, PPAP, Process Flow Diagrams, PFMEA, and Control Plans.
- Knowledge of automotive quality standards and customer requirements.
- Experience sourcing and implementing manufacturing tooling and equipment.
- Proficiency with AutoCAD.
- Strong project management and organizational skills with the ability to manage multiple projects simultaneously.
- Excellent analytical, problem-solving, and communication skills.
- Ability to work effectively in a collaborative, cross-functional manufacturing environment.
Nice to Haves
- Experience supporting launches for Ford, General Motors, or Stellantis programs.
- Knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
- Experience with manufacturing process optimization and production line layouts.
Why Join Us?
- Opportunity to work on exciting new product launches within a growing manufacturing organization.
- Collaborative team environment with opportunities for professional growth.
- Competitive compensation and comprehensive benefits package.
- Direct impact on manufacturing excellence, quality, and operational success.
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